December 20, 2009

Top Secret - Carbon Fiber Helmet Production Details

Carbon fiber helmets are being seen more and more on the road as carbon fiber motorcycle helmets and carbon fiber bike helmets. The appeal is, of course, the light weight and strength of the material.

Especially for road bikers and cyclists, weight is a huge concern. So, the more carbon fiber on a bike or setup; the better. That means that if a carbon fiber helmet is within the budget, it's a must have item.

Helmets, made out of an advanced Carbon Fiber Composite Weave, are extremely lightweight and durable. It can weigh around 2.0-2.5 pounds and 1/2 pound less than your usual helmet. Each carbon helmet comes with accessories for the specific weather, and will cost you US$200 each on the market.


Well, the carbon fiber helmets are difficult to manufacture and requires a high investment. Why it costs so much? Each day, one mold and one machine can only produce 20-25 units, which means each month one machine can only output around 700 carbon helmets.

I have seen some so-called carbon helmets sold online for US$20-40! God! They are fake! only put carbon pattern over ABS plastics.

I inspected one of helmet production lines in Taiwan last week and taped this rarest and the most precious moment for motorcycle fans.



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