Both Snell and DOT position the helmet on a test headform and then drop that helmeted headform through a two guided falls onto a fixed steel anvil. The test is repeated so that each helmet is impacted on at least four different sites on its surface against either a flat or hemispherical shaped anvil. Snell testing also impacts the helmet against a steel edge anvil that may simulate the edge of a sign stanchion or guardrail. The differences are in impact severity and impact criteria. How big an impact must the helmet withstand and how do the testers determine that the helmet actually withstood the impact.
There are also administrative differences between Snell and DOT. Snell Certification means that Snell technicians in Snell labs tested samples of the helmet to Snell standards before the helmet was certified. Furthermore, as a condition of certification, Snell regularly buys samples of all Snell certified products and brings them into our lab for follow-up testing.
DOT certification is done on the honor system. The helmet's manufacturer determines whether his helmets satisfy DOT and then claims the qualification for himself. There is not even a reporting requirement. The government does contract for some spot check testing at commercial and private labs but not very much. In recent years much of their effort has been spent against so-called beanie helmets that are obviously substandard and are worn only by helmet law protesters.
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